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Digital Transformation on the OCAP Process

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In semiconductor backend processing, responding to process violations is essential for maintaining product quality. When a Statistical Process Control (SPC) violation occurs, an Out-of-Control Action Plan (OCAP) must be executed to mitigate risks and prevent further issues. Traditionally, OCAP procedures rely on manual workflows and fragmented communication channels, causing delays and increasing the risk of errors.

In this Work Smarter video, camLine introduces intelligent, interactive, and executable OCAPs that improve efficiency, communication, and traceability. By digitizing the OCAP process, semiconductor fabs can accelerate responses to violations, enhance team collaboration, and ensure full traceability of corrective actions.

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Digital Transformation on the OCAP Process in Semiconductor

In semiconductor backend processing, responding to process violations is essential for maintaining product quality. When a Statistical Process Control (SPC) violation occurs, an Out-of-Control Action Plan (OCAP) must be executed to mitigate risks and prevent further issues. Traditionally, OCAP procedures rely on manual workflows and fragmented communication channels, causing delays and increasing the risk of errors.

In this Work Smarter video, camLine introduces intelligent, interactive, and executable OCAPs that improve efficiency, communication, and traceability. By digitizing the OCAP process, semiconductor fabs can accelerate responses to violations, enhance team collaboration, and ensure full traceability of corrective actions.

Challenges with Traditional OCAP Procedures

OCAPs are often documented in emails, logbooks, or whiteboards, making it difficult to track and ensure corrective actions are consistently executed. This decentralized approach leads to miscommunication, delays, and inefficiencies in addressing process deviations. The lack of transparency and traceability further complicates decision-making.

Benefits for OCAP Management

A digital OCAP system provides multiple advantages:

  • Improved Communication: Ensures all stakeholders are promptly informed of process violations and corrective actions.
  • Traceability and Accountability: Maintains a transparent record of decisions, enhancing clarity and compliance.
  • Seamless Integration: Connects with existing factory systems to enable real-time collaboration and information sharing. 

Electronic OCAP with LineWorks SPACE eCAP

camLine’s electronic OCAP solution transforms OCAP management by automating workflows and guiding operators through step-by-step corrective actions when process violations occur. This interactive platform enables real-time decision-making, transparency, and traceability.

With LineWorks SPACE eCAP, semiconductor fabs can:

  • Automate workflows and eliminate manual interventions.
  • Ensure consistent decision-making across teams.
  • Easily configure workflows with a drag-and-drop interface—no coding or IT support required.
More Details on LineWorks SPACE eCAP

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